Main Responsibility of an IE:
- Strongly Follow up Cutting , Sewing & Finishing with Quality Dept.
- Make , Provide & Follow up Cutting, Sewing, Finishing & Shipment Plan.
- Arrange & Participate Daily Production Meeting.
- Collect all Order ( Confirm + Projection ) from Merchandising department.
- Make Line wise production plan base on fabric / Trims in-house date with considering Customer delivery date.
- Maintain / Follow up TNA ( Cut To Ship)
- Based on plan need analysis the Sample if need to develop.
- Style Wise Cut Mark & Drill Mark place need to Ensure 100%
- Every Operation need to Reviews When Size set will be make.
- Before make the Size Set Need to make moke up for Cretical Operation
- Before 07 Days of Bulk input need to Order the special folder/Guide/Etc.
- Before Start the New style Minimum 03 days before need to provide the paper layout sheet require dept.
- Layout Production people Signature copy should keep in line wise file. & photocopy handover to production people.
- Minimum 01-days Before need to complete the Check list for every style.
- From layout starting need to start the line feeding report.
- If any operation take more than 30 minutes than need to inform by top management
- Make line feeding Summary after complete the line feeding report.
- After complete the layout within 03 days need to complete the capacity all line.
- Capacity copy should proved to floor in charge/pm & production Dept.
- For achieve the line TGT need to Suggest best Method.
- If layout time increase any operation that should inform to IE Sr. Person.
- Daily line TGT and Efficiency need to inform line management.
- Find the bottle neck, analysis method and show method.
- Every Hour need to follow up production board if any discrepancy need call in charge & line chief/sup
- Everyday minimum 02 Operation need to time Study & Production Follow up Study for Data Bank.
- Follow up low performing Operator & take interview, Skill Operator grading, NPT Collect, Line Wise Manpower Setup etc.
- Everyday need to take Minimum 01 Operation Best Skill Video for data bank. & Skill matrix for Line Balancing.
- Need to make machine Requirement Report based on month Beginning Plan.
- Operator skill level monthly basis and corrective action to train potential worker.
- Line Feeding Pre-Set Initiative, Monthly QCO (Quick changeover) summary report.
- Make Data Bank by Time Study.
- Daily Target & Monthly Efficiency.
- Ensure Optimum Use Of Machine.
- Recommends the best methods of space, manpower, and material and equipment utilization in production facilities.
- Counseling operator to increase efficiency & reduce absenteeism
- Monthly Production & Shipment Closing Follow up.
- Attend P.P Meeting With Production Staff.
- Month Beginning Machine Budget Plan.
- Follow Up & Monitoring TNA (Size-Set to Bulk Production).
- Apply industrial tools and techniques in improving productivity and efficiency
- Reducing Garment cost by using Industrial Engineering tools (ECP/Preset/QCO).
- Method finalization (Production friendly & Cost saving) with sample room during development sample & go through garments construction at risk assessment meeting.
- Critical Operation identifies & presetting machines/attachment before size set.
- Trained up Operations team to improve productivity & reduce the cost by SMV savings.
- Arranging pp meeting before going to cutting.
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